Alternative Fuel Β· LPG Β· Reay's Note

LPG as an Alternative Marine Fuel:
Safety, Regulations, and
Newbuilding Perspectives

Liquefied Petroleum Gas (LPG) is not a zero-carbon fuel today, but it offers a mature global supply chain, lower air-pollutant emissions, and relatively simple liquefaction and storage. If renewable LPG (rLPG), bio-LPG, renewable dimethyl ether (rDME), and onboard carbon capture mature over time, LPG could become an important transition option in shipping's energy transition.

Share this article

01
Executive Takeaway

A one-page view of LPG's technical position

The point of LPG is not that it is fully zero-carbon, but that it is available today, backed by mature supply chains, and has potential to extend toward lower-carbon fuels.

β‰ˆ97%SOx emissions can be reduced substantially
β‰ˆ90%Particulate matter (PM) emissions can drop markedly
1.5Γ—Fuel tank volume is about 1.5 times that of MDO
WtWCarbon benefits should be assessed on a lifecycle basis
πŸ’‘

Three keys to technical positioning

  • Immediate reductions in selected emissions: LPG contains almost no sulphur, so as a marine fuel it can significantly reduce sulphur oxides (SOx) and particulate matter (PM), with practical value for emission control areas and port air quality.
  • A relatively mature supply-chain base: LPG has long been transported by sea as a global energy commodity. Existing LPG carriers, terminals, storage tanks, and loading/unloading experience provide a foundation for marine fuel supply.
  • Transition-fuel value: If rLPG, bio-LPG, or rDME supply scales up in the future, existing LPG fuel systems may be able to connect with lower-carbon fuels and reduce technology and investment risk during the energy transition.
02
Fuel Basics

What is LPG? Start with propane and butane

LPG is a gas at ambient temperature and pressure, but it liquefies under moderate pressure, so it does not require the cryogenic storage conditions associated with LNG.

Liquefied Petroleum Gas LPG Propane C₃Hβ‚ˆ
Butane Cβ‚„H₁₀
Boiling Point Propane approx. -42Β°C
Butane approx. -0.5Β°C
Vapour Pressure Composition affects tank design pressure
Flammable Range Approx. 1.4%-10.8% in air
Volumetric Energy Density Approx. 26.5 MJ/L
Minimum Ignition Energy Approx. 0.25 mJ; low ignition energy
03
Emission Profile

Emissions value: clear air-quality gains, but a long-term decarbonisation pathway is still needed

LPG's near-term advantages come mainly from low sulphur content, a lower carbon-to-hydrogen ratio, and mature combustion technology, but it remains a hydrocarbon fuel.

Air Quality

Main advantages of LPG compared with conventional oil fuels

Even when fossil-derived, LPG can immediately reduce SOx, PM, and some NOx emissions while also cutting COβ‚‚ emissions to a certain extent. To meet IMO medium- and long-term GHG reduction goals and regional regulatory requirements, however, it will still need to be paired with solutions such as rLPG, rDME, or onboard carbon capture.

Comparison

Emission improvements compared with conventional oil fuels

SOx β‰ˆ97%
PM β‰ˆ90%
NOx β‰ˆ20%
COβ‚‚ β‰ˆ13–20%
04
Safety Lens

The core safety question for LPG: where will it flow and accumulate after a leak?

LPG vapour is heavier than air, one of the most important safety-design differences from methane-based fuels.

High focus

⬇️ Vapour is heavier than air

LPG vapour tends to flow downward and may accumulate in bilges, ducts, pipe tunnels, or other low enclosed spaces. Gas-detector placement and ventilation design therefore need particular attention in low-level areas.

High focus

πŸ”₯ Flammable cloud and flashback risk

A flammable cloud formed after a leak may ignite some distance from the release point, with the flame travelling back through the flammable mixture toward the source.

Medium

🧊 Cold burns and low-temperature material damage

Rapid vaporisation of liquid LPG absorbs significant heat and can cause cold burns. Direct contact with deck or hull structures may also create local low-temperature embrittlement risk.

High focus

🌊 Pool-fire risk on water

If LPG leaks onto water, it may form a liquid pool and continue to vaporise. Once ignited, the fire can produce intense heat radiation and burn rapidly, often stopping only after the released fuel is consumed.

Medium

😡 Oxygen depletion and narcotic effects

High concentrations of LPG can displace oxygen in air and may have narcotic effects. Before entering enclosed spaces, ventilation, oxygen content, and flammable gas concentration must be verified.

Controls

🧯 Key risk-control measures

Double-wall piping, secondary containment, hydrocarbon gas detection, ventilation, emergency shutdown systems, and safety-zone management are key defences in LPG fuel-system design and operation.

05
Regulatory Map

Regulatory framework: first identify ship type, fuel source, and operating case

The regulatory logic is not identical for a gas carrier using its own cargo as fuel and a non-gas carrier using LPG as fuel.

Use case Main regulatory logic Surveyor reading focus
Gas carrier carrying LPG cargo and using cargo as fuel The IGC Code framework is typically used for the construction, equipment, and cargo-as-fuel arrangements of ships carrying liquefied gases in bulk. Check whether the design boundaries for the cargo containment system, fuel supply system, machinery safety, and class notation are consistent.
Non-gas carrier using LPG as fuel The IGF Code low-flashpoint fuel safety framework is typically used as the basis, together with the IMO interim guidelines for LPG fuel. Focus on the fuel tank, fuel piping, bunkering station, hazardous areas, ventilation, ESD, and operating manuals.
Class notation and approval conditions The class notation should align with ship type, fuel type, fuel source, and fuel-system design. Do not rely on the notation name alone; check approved drawings, design basis, risk assessments, and actual installation conditions.
06
Bunkering Assurance

LPG bunkering: safety comes from integrating equipment, procedures, and crew training

LPG bunkering can draw on mature LNG bunkering workflows, but safeguards must be rechecked against LPG-specific hazards.

Before

Before Bunkering

  • Risk-assessment mitigation measures have been completed and verified as effective.
  • Compatibility between the receiving vessel and bunkering facility has been confirmed.
  • Emergency response plans, port permissions, and personnel roles have been confirmed.
  • Bunkering rate, loading limits, and ESD / ERS conditions have been verified.
During

During Bunkering

  • Continuously monitor fuel-tank level, pressure, and temperature.
  • Confirm pump delivery rate and flow remain within the approved range.
  • Continuously check the condition of mooring lines, hoses, and manifolds.
  • Maintain safety zones and strictly control ignition sources and unauthorised personnel.
After

After Bunkering

  • Complete line vaporisation, draining, or inerting procedures.
  • Confirm the operation did not cause improper LPG vapour release.
  • Disconnect bunkering connections safely and complete safe unmooring.
  • Notify the port authority or relevant parties that the operation is complete, as required by procedure.
07
Technology Readiness

Technology readiness: integrating engines, fuel tanks, and carbon capture

LPG already has relatively mature applications on VLGCs and LPG carriers. Wider adoption across other ship types still depends on engine availability, bunkering infrastructure, and regulatory development.

Engine

Engine technology | ME-LGIP

For two-stroke main engines, ME-LGIP is one of the most representative LPG dual-fuel solutions. Converting an existing ME-C engine usually involves more than replacing injection components; it also touches the gas control block, fuel piping, sealing oil system, control-system upgrades, and subsequent gas-trial verification.

Step 1 | Engineering assessmentConfirm engine type, fuel mode, hazardous areas, system interfaces, and approved drawings.
Step 2 | Conversion and integrationReplace cylinder covers and LPG injection valves, and integrate gas piping, the control system, and safety interlocks.
Step 3 | Testing and verificationVerify fuel changeover, alarm / shutdown, gas-mode operation, and sea trial / gas trial performance.
Fuel Tank

Fuel tanks | Three main types

Fuel Tank Type Typical condition Application view
Refrigerated Approx. -50Β°C, near atmospheric pressure Suitable for larger capacity requirements, but low-temperature materials, insulation, and operational control demand more attention.
Semi-refrigerated Approx. -10Β°C, 4-8 bar Balances capacity and operational flexibility, and is common on LPG carriers that can serve as bunker vessels.
Pressurised Approx. 17 bar Usually simpler for the receiving vessel and easier to match with different bunker-vessel types.
08
Future Fuel Pathway

From fossil LPG toward rLPG, bio-LPG, and rDME

The long-term value of LPG lies not only in its current emissions benefits, but also in whether it can connect smoothly to future low-carbon or near-zero-carbon fuel pathways.

Drop-in

Renewable LPG

Can be produced from renewable electricity or other low-carbon processes. Because its properties are close to conventional LPG, it should be relatively easier to introduce into existing fuel systems in principle.

Biogenic

Bio-LPG

Can be derived from biomass feedstocks, waste, oils and fats, or by-products from related processes, with potential to reduce lifecycle carbon footprint.

Blend

Renewable DME

DME has storage and handling characteristics similar to LPG, can be blended at certain ratios, and may use parts of the existing LPG supply chain.

Integration

Onboard Carbon Capture

Because LPG combustion produces less COβ‚‚ than conventional oil fuels, onboard carbon capture may require less COβ‚‚ storage capacity and lower related cost.

Surveyor perspective: look beyond equipment to the full safety case

This section focuses on design review, arrangement checks, and operational verification, serving as a practical closing lens for the technical note.

01 | Design review
  • Whether the applicability boundary of IGC / IGF is clear.
  • Whether the IMO interim guidelines are being applied to the correct operating case.
  • Whether the LR notation is consistent with the approved drawings.
  • Whether risk-control actions from HAZID / HAZOP / FMEA are closed out.
02 | Arrangement check
  • Whether tank pressure, temperature, and the pressure relief arrangement are appropriate.
  • Whether double-wall piping and secondary containment meet requirements.
  • Whether vent outlets, drains, and gas detectors are arranged in suitable locations.
  • Whether hazardous areas and electrical equipment suitability are properly matched.
03 | Operational verification
  • Whether the bunkering procedure and checklist are complete.
  • Whether the ESD / ERS logic test matches the design intent.
  • Whether fuel changeover and the gas trial have been fully verified.
  • Whether crew training, PPE, and emergency response are properly implemented.
Core judgment

The greatest LPG safety challenge is not only that it is flammable, but where it flows after release, where it accumulates, and when it may meet an ignition source. When reviewing drawings or carrying out onboard inspections, surveyors should therefore consider low-level accumulation risk, ventilation effectiveness, gas-detection coverage, and emergency shutdown logic within the same safety case.

βœ…

Conclusion: LPG is a practical transition-fuel option

The main value of LPG as a marine fuel is that it offers an alternative pathway available today, with lower air-pollutant emissions than conventional oil fuels, a more mature supply-chain base, and relatively manageable technology risk. It should not be treated as the final zero-carbon solution. But if rLPG, bio-LPG, rDME, and onboard carbon capture mature and scale up, LPG fuel systems could become a transition platform that helps shipowners balance compliance, cost, and practical feasibility during the energy transition.

Found this useful? Share with a colleague